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Custom interconnects

Technology and innovation define us, and customization sets us apart. It’s not just what we do, but how we do it. It’s how we listen to our customers to understand their end applications and bring together our breadth of customizable solutions to meet their specific requirements, along with fast time to market and scalability.

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Applications

In response to new challenges created by the rapid growth in the automotive sector, ENNOVI has developed compact and lightweight interconnects that are robust, enhance overall performance, increase efficiency, and are tailored to your end applications.
  • Power Lead Frames
  • Custom Connectors
  • Modules & Enclosures

Battery systems in cars, buses, trucks, subway systems, motorcycles, bicycles, and maritime vessels.

Contact technologies

Our technologies include pluggable contacts, solder-bearing flex circuits, and custom-designed and molded connectors. Our design teams can quickly and efficiently create custom interconnects to optimize connection integrity, assembly efficiency, automated production processes, and lower product costs.

Press-Fit

ENNOVI’s Press-Fit technology offers an excellent alternative for creating reliable electro-mechanical interconnects without using solder. Press-Fit interconnects can be adapted to support a wide range of application requirements, including PCB-to-PCB stacking interconnects, fuse holders, molded modules, smart junction boxes, controllers, lighting, and various other custom applications.

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Solder Bearing Leads (SBL)

SBL technology creates leads with a precise amount of solder already on them, such as our iconic “claw design”. This eliminates guesswork for applying the right amount of solder or flux. Instead, you just push on the SBL claw and enter the reflow process to achieve a soldering consistency of 100%.

Download datasheet

Download Applications Note

Insulation Displacement Contact (IDC)

Our IDC technology provides an efficient and solder-free method of creating robust connections to magnet wires. Its integrated insulation stripper removes heavy varnish coatings to ensure full bare-wire contact, delivering highly reliable, repeatable, and gas-tight interfaces. Optimized for low resistance (<2mΩ at 20mV) and high current capacity, IDC’s spring force beams generate high normal force for corrosion-resistant durability. ​

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Quality & reliability built in

ENNOVI leads the industry in providing high-quality customized solutions to tackle our valued customers’ most demanding problems. We stand out because of our technology leadership, combined with our ability to design, develop, and produce mission-critical products and solutions tailored to specific end applications.

A vertically and horizontally integrated solutions provider

Our comprehensive suite of in-house capabilities enables us to quickly modify existing tooling and processes to meet specific requirements for custom applications, create prototypes, and ramp up to volume production with unmatched speed and responsiveness.

Deep knowledge & experience

We excel at designing, stamping, plating, molding, and assembling complete customized connectors for our customers. We provide shorter lead times and lower costs compared to juggling partial solutions required by a multi-vendor approach.

Global footprint

With our expansive global footprint and localized production facilities, we enable our customers to incorporate advanced interconnect technologies into products built anywhere in the world.

Meets automotive requirements

Our self-soldering interconnects have been tested to meet Class III IPC solder joint requirements, and our Press-Fit interconnects are validated in accordance with IEC 60352-5 standards and tested against various automotive specifications.

High power connector

ENNOVI-BusMate for high current board-to-board and busbar-to-board connections

Dual IDC technology

IDC technology with tuning fork

IDC technology with terminal blade

IDC technology with Press-Fit

Insulation displacement contact (IDC) assembly

Electric power steering filter with ENNOVI-BusMate and Press-Fit

Power module lead frame

Angled Press-Fit pins for line-to-board connections

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6 steps to innovation

Here’s how we’ll work together:

01

Enquire
Complete this form with your battery requirements and design, and we will be in touch with you.

02

Discover
We will first understand your use case and application.

03

Design

Optimize your design through simulation, prototyping, and innovation.

04

Propose

Create a proposal that addresses your challenges.

05

Contract
A clear program plan is set once the business has been awarded.

06

Production
Ramp up to full operations and delivery of the products to you.

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