ENNOVI High-Voltage Extruded Busbar | Reliable Power Solutions

High-voltage extruded busbar

ENNOVI offers high-voltage rigid extruded busbars that help speed production, improve quality, lower costs, and increase custom design flexibility.

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Applications

The increasingly competitive electric vehicle industry requires agile innovation for high-voltage busbars to connect battery modules, both within the battery pack and in battery junction boxes.

Battery systems in cars, buses, trucks, subway systems, motorcycles, bicycles, and maritime vessels.

How it works

High Performance Insulation
Power Interface

Making complexity simple

High-voltage rigid extruded busbars address production speed, cost, and quality challenges in the changing environment of electric vehicles. This extruded busbar ensures seamless customization while optimizing volume production.

Flexibility

Flexible design that can adapt to complex spaces, allowing integration into smaller spaces while supporting higher power density. There is an option to integrate with flexible busbars and high-voltage connectors.

Outstanding electrical conductivity & current carrying capacity

Our design features a large contact surface area, which enhances electrical conductivity and offers a high current carrying capacity, while ensuring reliable electrical performance.

Fully customizable

Everything is fully customizable – from the shape to length. The design can be adapted for various complex installation environments and electrical designs.

Overview of various busbars

The table below compares various busbars and their respective capability ratings:

	EXTRUDED BUSBAR	OVERMOLDED BUSBAR	POWDER COATED BUSBAR	PVC DIPPING BUSBAR	HEAT SHRINK TUBING BUSBAR	LAMINATED BUSBAR
Electrical conductivity	✔✔✔	✔✔	✔✔	✔✔	✔✔	✔✔
Insulation effectiveness	✔✔✔	✔✔✔	✔✔✔	✔✔✔	✔✔	✔✔✔
Thermal performance	✔✔✔	✔✔	✔✔	✔	✔	✔✔
Mechanical strength and durability	✔✔✔	✔✔✔	✔✔✔	✔✔	✔✔	✔✔✔
Customizability/Shape complexity	✔✔	✔✔✔	✔✔✔	✔✔✔	✔✔	✔✔
Cost-effectiveness	✔✔✔	✔✔	✔✔	✔✔✔	✔✔✔	✔
Environmental compatibility	✔✔✔	✔✔✔	✔✔✔	✔✔	✔✔	✔✔✔
Lifespan and reliability	✔✔✔	✔✔✔	✔✔✔	✔✔	✔✔	✔✔

*Capability Rating:
✔✔✔ Excellent | ✔✔ Good | ✔ Poor

Multiple advantages. One-step process.

Due to the standardized manufacturing processes and use of fewer materials compared to traditional busbars, our HV Extruded Busbar offers cost advantages and reduces production time by 20 – 30%, especially in high-volume production.

Power interface

High-Voltage Extruded Busbar

High-performance insulation

Have questions about this solution?

Speak with us.

6 steps to innovation

Here’s how we’ll work together:

01

Enquire

Complete this form with your battery requirements and design, and we will be in touch with you.

02

Discover

We will first understand your use case and application.

03

Design

Optimize your design through simulation, prototyping, and innovation.

04

Propose

Create a proposal that addresses your challenges.

05

Contract

A clear program plan is set once the business has been awarded.

06

Production

Ramp up to full operations and delivery of the products to you.

Discover more

Flexible Busbar

INVERTER

Cell Contacting System for Cylindrical

INVERTER

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PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

COMPETENCIES

APPLICATIONS

PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

COMPETENCIES

APPLICATIONS

PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

High-voltage extruded busbar

ENNOVI offers high-voltage rigid extruded busbars that help speed production, improve quality, lower costs, and increase custom design flexibility.

Applications

How it works

Making complexity simple

Flexibility

Flexible design that can adapt to complex spaces, allowing integration into smaller spaces while supporting higher power density. There is an option to integrate with flexible busbars and high-voltage connectors.

Outstanding electrical conductivity & current carrying capacity

Our design features a large contact surface area, which enhances electrical conductivity and offers a high current carrying capacity, while ensuring reliable electrical performance.

Fully customizable

Everything is fully customizable – from the shape to length. The design can be adapted for various complex installation environments and electrical designs.

Overview of various busbars

Multiple advantages. One-step process.

Have questions about this solution?

6 steps to innovation

01

02

03

04

05

06

Discover more

Fill in the form in order to download the document.

THE COMPANY

TECHNICAL

COMPETENCIES

APPLICATIONS

PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

COMPETENCIES

APPLICATIONS

PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

COMPETENCIES

APPLICATIONS

PRODUCTS

PROCESS CAPABILITIES

PRODUCT TECHNOLOGIES

High-voltage extruded busbar

ENNOVI offers high-voltage rigid extruded busbars that help speed production, improve quality, lower costs, and increase custom design flexibility.

Applications

How it works

Making complexity simple

Flexibility

Flexible design that can adapt to complex spaces, allowing integration into smaller spaces while supporting higher power density. There is an option to integrate with flexible busbars and high-voltage connectors.

Outstanding electrical conductivity & current carrying capacity

Our design features a large contact surface area, which enhances electrical conductivity and offers a high current carrying capacity, while ensuring reliable electrical performance.

Fully customizable

Everything is fully customizable – from the shape to length. The design can be adapted for various complex installation environments and electrical designs.

Overview of various busbars

Multiple advantages. One-step process.

Have questions about this solution?

6 steps to innovation

01

02

03

04

05

06

Discover more

Fill in the form in order to download the document.

THE COMPANY

TECHNICAL

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