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Molding

Molding processes are not just about shape; they are about integration, sealing, electrical performance, and compliance.

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Applications

Integration of molding processes is a key element for innovative solutions across many industries.

01

EV car connectors.

02

Over-molding busbars.

03

Automotive sensors.

04

Electrical connectors.

05

Hybrid inverters.

06

Medical components.

07

Power drive systems.

08

Semiconductor packages.

How it works

Molding processes involve injecting, compressing, or casting heated materials – typically plastics or elastomers – into precision-shaped molds where they cool and solidify to form complex, repeatable parts with tight tolerances.

Industries we serve:

Aerospace

Automotive

Consumer Electronics

Data Storage

Industrial

Medical

Features and benefits

Plastic molding enables high-volume production of complex, lightweight parts, ideal for creating durable components with tight tolerances and intricate geometries.

01

High precision and repeatability for complex geometries.

02

Scalability for high-volume production.

03

Cost efficiency at scale due to low per-part cost.

04

Design flexibility with a wide range of materials and shapes.

05

Integration of components (e.g., metal inserts, seals) to reduce assembly steps.

06

Enhanced part performance, such as sealing, insulation, or durability.

07

Improved aesthetics with smooth surfaces and customizable textures.

08

Consistent quality and reliability, especially in regulated industries like automotive and medical.

Big volumes, small details

Using a skilled molding partner with deep vertical expertise can help reduce time to market, enhance product performance, and ensure compliance.

Matching the molding process to the application

Choosing the right method enables simplification of assemblies, improved reliability, and cost savings. We provide end-to-end partnering services to choose the best path forward and to collaborate closely with customers from early-stage design through to volume production.

Handling complex part geometries and tight tolerances

We have a proven track record of integrating molding with other processes to create innovative solutions for automotive (EV connectors, sensors, modules), medical (diagnostic devices, wearable enclosures), aerospace, and industrial applications.

Deep and broad molding experience

We offer in-house capabilities for tool design, tool fabrication, and automated production systems, enabling faster turnaround and optimized part performance, along with a strong emphasis on innovation in materials, connectivity, thermal management, and miniaturization.

End-to-end capabilities

Our skill sets cover all stages of the molding process, from computer-aided design through toolmaking and production to assembly, are controlled in-house.
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Advanced tools, equipment, and methodologies

Top-of-the-line CAD packages such as AutoCAD and CADKEY, as well as 3D packages such as Pro E and SolidWorks for mold and part design.

Vertical and cross-process integration

Value-added in-house capabilities such as heat treatment (both aluminum and stainless steel), deionized water washing, and hydrocarbon washing of parts to meet RoHS requirements.

Wide range of molding technologies

  • Injection molding – options such as electric molding, high-speed molding, vertical molding, horizontal molding, 2K/multi-shot molding.
  • Insert molding – reel-to-reel, rotary and shuttle insert molding technology. We can integrate molding processes with our in-house precision metal stamping and electroplating capabilities.
  • Over-molding.
  • Rubber molding.

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