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Power Busbar PCB Connector: ENNOVI-BusMate

Designed for power steering, traction drives and power conversion, inversion, and distribution systems, the Power Busbar PCB Connector: ENNOVI-BusMate is a highly efficient power interface.

Want to learn more?
Download technical literature
Order BusMate samples

Applications

Like all ENNOVI components, the Power Busbar PCB Connector: ENNOVI-BusMate is
suitable for numerous EV applications. It integrates seamlessly into an organized
system and can be customized to your specifications.

  • Converter
  • Inverter
  • On-board Charger
  • Electric Power Steering

Transformers, fuses, power junction centers

Power distribution in inverters

Transformers, fuses

Servo-steering motors, motion control

How it works

  1. Busbar blade (0.8 – 1mm thick)
  2. Floating contact technology
  3. High temperature construction
  4. PCB Mount: Press-Fit and SMT

Small footprint.
Big impact.

Small in size, highly reliable and enormously assembly-friendly: with a large ampacity-to-size ratio, Power Busbar PCB Connector: ENNOVI-BusMate enables compact and robust power assembly designs

Flexibility, built in

Small, but mighty: Power Busbar PCB Connector: ENNOVI-BusMate's size conserves PCB space in your assembly, affording huge flexibility for your design options.

Compact size, concentrated power

Ultra small footprint conserves PCB space while delivering high power density in high-voltage applications.

Hugely accommodating

For large mating mismatch or offsets, Floating Contact Technology allows for busbar misalignment helps take up stack-up tolerance in sub-assemblies.

Technical specifications​

Datasheet

Download Datasheet

2D Drawings

Download E-IPX30013-D.pdf
Download E-IPX30035-H.pdf
Download E-IPX30055-G.pdf
Download E-IPX30013-E.pdf
Download E-IPX30055-H.pdf
Download E-IPX30035-J.pdf

3D Drawings

Download E-IPX30013-D.pdf
Download E-IPX30035-H.pdf
Download E-IPX30055-G.pdf
  • Technical Literature
  • Order BusMate Samples
  • Performance
Order from ENNOVI Sample form
Order from ENNOVI

Sample Form
Order from our distributors
DigiKey

Region: Asia, Europe
https://www.digikey.de/en/supplier-centers/ennovi/
Kensington

Region: North America
Address: 11801 Stonehollow Dr, Suite 150, Austin, TX 78758, North America
http://www.keiconn.com/
Clever

Region: Europe
Address: Via Minghetti 29, 40057 Granarolo dell’Emilia BO, Italy
https://www.cl-ever.com/
Validation Test Description Specification Test Criteria Test Results Conclusion
Insertion Force
9 Lam. PF
Top Mating Busbar
Average:
90N +/- 10N
Average:
88N*
PASS
9 Lam. SMT
90N +/- 10N
95N*
14 Lam. SMT
135N +/- 10N
136N*
*Actual insertion force depends on mating blade thickness, plating, lead-in geometry, blade raw material, and insertion speed.
4-Wire
Contact
Resistance
9 Lam. PF
SAE / USCAR2-6 5.3.1
Max Resistance: less than 1.5mΩ
Max:
0.104mΩ
PASS
9 Lam. SMT
0.097mΩ
14 Lam. SMT
0.077mΩ
Current Rating
9 Lam. PF
SAE / USCAR2-6 5.3.3
Constant Current
at 55°C ROA:
> 40Amps
Average:
> 60Amps
PASS
9 Lam. SMT
> 58Amps
14 Lam. SMT
> 60Amps
> 77Amps
Current Cycling
9 Lam. PF
SAE / USCAR2-6 5.3.4
ROA at rated current:
< 55°C
Max ROA:
46°C
PASS
9 Lam. SMT
46°C
14 Lam. SMT
42°C
Mechanical Shock
9 Lam. PF
SAE / USCAR2-6 5.3.6
No discontinuity
(1 microsecond increment)
Visual Inspection
Not Applicable
PASS
9 Lam. SMT
14 Lam. SMT
Vibration with
Thermal Cycling
9 Lam. PF
PASS
9 Lam. SMT
14 Lam. SMT
Thermal Shock
9 Lam. PF
GMW 3191 4.4.2
Max Resistance:
less than 1.5mΩ
Max:
0.118mΩ
PASS
9 Lam. SMT
0.122mΩ
14 Lam. SMT
0.084mΩ
Temperature Cycling
with Humidity
9 Lam. PF
SAE / USCAR2-6 5.6.2
Max:
0.136mΩ
PASS
9 Lam. SMT
0.112mΩ
14 Lam. SMT
0.071mΩ
High Temperature
Humidity
Exposure
GMW 3191 4.4.4
Max:
0.118mΩ
PASS
9 Lam. SMT
0.120mΩ
14 Lam. SMT
0.087mΩ
High Temperature
Exposure – Dry
9 Lam. PF
SAE / USCAR2-6 5.6.3
Max:
0.121mΩ
PASS
9 Lam. SMT
0.115mΩ
14 Lam. SMT
0.084mΩ
Mixed Flow Gas
9 Lam. PF
VW75174
EN 60512-11-14
Max:
0.141mΩ
PASS
9 Lam. SMT
0.122mΩ
14 Lam. SMT
0.094mΩ
*all specification values indicated herein are within typical value range; actual specifications depend on end appliucations and requirements

Meets powerful challenges

Power Busbar PCB Connector: ENNOVI-BusMate can support power densities from 40 to 80 Amps. It mates with 0.8mm and 1mm thick busbar blade in different mating configurations – such as board-to-blade, board-to-board, and blade-to-blade.

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