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About the Webinar

Optimizing battery design is crucial for enhancing performance, reducing costs, and improving sustainability. This exclusive on-demand webinar explores cutting-edge adhesive-free lamination technologies for Cell Contacting Systems (CCS), providing practical insights to streamline manufacturing, boost efficiency, and extend battery lifespan. Learn how advanced lamination methods can reduce development time, lower production expenses, and maximize flexibility for various battery architectures.
Key takeaways:

  • Learn how advanced lamination reduces tooling costs and production time.
  • Discover modular designs that boost battery capacity and efficiency.
  • Understand cost-saving techniques that cut insulation material usage by 50%.
  • See how this innovation supports prismatic, pouch, and cylindrical cells.
Why Watch On-Demand?

Explore how our latest adhesive-free lamination technology transforms battery design- cutting development time, reducing costs, and increasing flexibility across cell types. Packed with real-world examples, this session is ideal for engineers, product managers, and decision-makers looking to boost performance and sustainability in EV battery systems.

Speaker’s Profile

Till Wagner is a seasoned Product Manager specializing in battery interconnects at ENNOVI, with over 15 years of experience in the automotive and electrification industry. Throughout his career, he has led the development of advanced lamination technologies for cell contacting systems, playing a key role in pioneering adhesive-free lamination processes that enhance battery performance and manufacturing efficiency. His expertise spans the design and implementation of innovative solutions tailored to various battery form factors, including cylindrical, prismatic, and pouch cells.

Till holds a Bachelor’s degree in Industrial Engineering, which has provided him with a strong foundation in developing high-performance, scalable battery solutions. Committed to driving sustainable practices in the electrification industry, his work focuses on reducing production costs, conserving energy, and accelerating time-to-market for cutting-edge battery technologies. His dedication to innovation and practical problem-solving has made him a sought-after expert in the field.

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Lamination Processes for EV Battery Cell Contacting Systems (CCS)

As the EV industry matures, reducing battery costs and improving production efficiency have become critical. The Cell Contacting System (CCS) aggregates electrical current from battery cells and plays a vital role in battery performance.
CCS Assembly Methods:

  • Plastic Tray – Uses molded plastic trays but lacks scalability for larger battery packs.
  • Hot Lamination – Utilizes conductive foil and insulation layers with heat and pressure, allowing thinner CCS designs.
  • Cold Lamination – A newer, energy-efficient approach that reduces costs and environmental impact.
Lamination is now preferred due to its thinner profile, closer tolerances, and scalability. Hot lamination involves more steps and costs, while cold lamination is faster and cost-effective.

ENNOVI offers plastic tray, hot, and cold lamination solutions, with extensive research into cold adhesive alternatives to enhance efficiency, shorten development cycles, and accelerate time-to-market.

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