Creating Custom Medical Solutions

The global medical technology (MedTech) sector is undergoing rapid transformation, driven by the need for faster innovation, greater reliability, and resilient supply chains. 

ENNOVI Medical (formerly Interplex Medical) is trusted as a vital partner for medical device suppliers and OEMs by combining decades of engineering expertise with a robust global footprint to deliver interconnects, cable assemblies, precision components, and subassemblies that power next-generation medical solutions.

Over recent years, through experience such as the Covid pandemic and other global health challenges, it has become clear that advanced medical solutions are now a critical necessity in todayโ€™s complex and often uncertain world.

With precision-engineered solutions spanning structural, etching, electrical, thermal, and fluid management domains, ENNOVI Medical enables medical solutions manufacturers to meet these challenges head-on.

Figure 1 – In medical applications, every design element is a critical factor for assuring performance, safety, regulatory compliance, and proper health outcomes for patients. ENNOVI delivers the required innovation, precision, and quality on a global scale.

A Proven Partner for Delivering Innovative Medical Solutions 

With decades of experience, we have an established track record of creating solutions for mission-critical devices with repeatable precision in challenging medical environments. 

Success Case Examples

  • Global manufacturing leader of introducer needles used for continuous glucose monitoring, co-developing the worldโ€™s most successful product line.
  • Proven solutions for diagnostics, wearables, point of care, and minimally invasive surgical applications.
  • Over 500 million medical-grade contacts produced annually, confirming ENNOVI Medicalโ€™s ability to deliver consistent quality at high volumes.

Our Core Capabilities

  • High-Precision Metal Stamping & Machining: Ultra-tight tolerance components for surgical instruments, orthopedic implants, prosthetics, and more.
  • Custom Plating Processes: Biocompatible plating (e.g., gold, palladium) for surgical tools and implantable device contacts.
  • Insert Molding: High-volume production of complex, lightweight parts, ideal for creating durable components with tight tolerances and intricate geometries.
  • Chemical Etching: Advanced precision photochemical metal etching technologies, with proprietary reel-to-reel processing methods.
  • Standards Compliance: Adherence to applicable standards is critical for delivering the quality and robust life cycles required in the medical device sector.

Global Presence, Regional Expertise

ENNOVIโ€™s worldwide footprint provides both strategic and operational advantages.

  • Global Reach: Manufacturing and engineering centers across multiple continents enable just-in-time delivery for international programs and reduce logistics risk.
  • Regional Expertise: Local facilities ensure compliance with regional medical standards, while enabling rapid collaboration with OEMs and Tier-1 suppliers.
  • End-to-End Partnering: ENNOVI engineers and manufacturing experts engage with customersโ€™ product teams from initial ideation all the way through design, prototyping and volume production to assure optimized time-to-revenue for new applications.
  • Supply Chain Resilience: By diversifying production across regions, ENNOVI mitigates risks from geopolitical disruptions or supply chain bottlenecks, ensuring program continuity.

ENNOVIโ€™s MedTech Solutions Examples

Glucose Monitoring

Trend: Glucose Monitoring requires devices blending biomedical sensors, electronics, and software. 

ENNOVI Solutions:

Manufacturing requires careful attention to biocompatibility, sensor stability, data accuracy, regulatory compliance, and user experience. Small errors in design or production can lead to inaccurate reading, making quality control critical.

  • Battery Contacts: Our medical-grade contacts deliver proven reliability, patient safety, and device performance. With over 500 million produced yearly, ENNOVI ensures consistent quality at scale in demanding medical environments.
  • Needles: ENNOVI is a global leader in continuous glucose monitoring introducer needles, advancing high-performance designs that ensure consistency, safety, and patient comfort in market-leading solutions.
  • Test Strip Port Connectors: Engineered to withstand sterilization, frequent use, and direct patient contact, ENNOVI connectors link electrical, data, or signal pathways in critical healthcare applications.

Wearables

Trend: Wearable medical devices require accuracy, comfort, safety, and regulatory compliance, while ensuring long-term usability and secure data handling. Every choice, from sensor type to strap material, affects the deviceโ€™s clinical efficacy and adoption.

ENNOVI Solutions:

  • Battery Contacts: Combining high-precision stamping, plating and assembly expertise assures reliability and long-life performance.
  • Diagnostic Sensor Connectors: Engineered to withstand frequent use and challenging environments, these link electrical, data, or signal pathways in critical healthcare applications.
  • Insulin Pump Contacts: Combining stamping, plating and assembly provides high signal integrity, power, and robust performance.

Summary of ENNOVI Solutions for Medical Applications

ENNOVI SolutionMedTech Benefits
Custom interconnectsMiniaturization, ruggedization, and compact assembly capabilities
Sharps and needlesClose tolerances, unmatched repeatability, and safety 
Precision mechanical assembliesCustom integration capabilities to reduce assembly steps and costs
Cable assembliesRegulatory compliance, traceable, quality-controlled manufacturing 
CPAP machine enclosuresLeak-proof, corrosion-resistant, ensuring durability

ENNOVI is Your Partner for Driving MedTech Forward

As MedTech companies race to deliver safer, smarter, and more accessible healthcare solutions, ENNOVI provides the technologies and infrastructure needed to succeed. By combining medical-grade engineering with a truly global footprint, ENNOVI helps our partners accelerate innovation, improve reliability, and meet the growing demand for next-generation devices.

In an industry where lives depend on performance and trust, ENNOVI is not just a supplier; we are a strategic partner helping shape the future of healthcare.

Are you looking to design for high-volume production?

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