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Power Busbar Connector

Designed for power steering, traction drives and power conversion, inversion, and distribution systems, the ENNOVI BusMate® Power Busbar Connector is a highly efficient power interface.

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Small footprint.
Big impact.

Small in size, highly reliable and enormously assembly-friendly: with a large ampacity-to-size ratio, BusMate® enables compact and robust power assembly designs

Flexibility, built in

Small, but mighty: BusMate’s® size conserves PCB space in your assembly, affording huge flexibility for your design options.

Compact size, concentrated power

With a high-power density, BusMate® delivers a high current capacity for
high-density power applications.

Hugely accommodating

For large mating mismatch or offsets, BusMate® contact technology allows for busbar misalignment helps take up stack-up tolerance in sub-assemblies.

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Meets powerful challenges

BusMate® Power Busbar can support power densities from 40 to 60 Amps interfaces up to 60 to 80 Amps. Flexible and cost-effective it handles a variety of connectors with different mating configurations – such as board-to-blade, board-to-board, and blade-to-blade.

How it works

  1. Busbar blade (0.8 – 1mm thick)
  2. Floating contact technology
  3. High temperature construction
  4. PCB Mount: Press-Fit and SMT

Applications

Like all ENNOVI components, the ENNOVI BusMate® Power Busbar Connector is suitable for numerous EV applications. It integrates seamlessly into an organized system and can be customized to your specifications.
Transformers, fuses, power junction centers
Power distribution in inverters
Transformers, fuses
Servo-steering motors, motion control

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Technical specifications

Technical resources link to download the datasheet and other documents related to this product
Validation Test Description Specification Test Criteria   Test Results   Conclusion
Insertion Force 9 Lam. PF Top Mating Busbar Average: 90N +/- 10N Average: 90N PASS
9 Lam. SMT 70N +/- 10N 72N
14 Lam. SMT 100N +/- 10N 98N
4-Wire
Contact
Resistance
9 Lam. PF SAE / USCAR2-6 5.3.1 Max Resistance: less than 1.5mΩ Max: 0.104mΩ PASS
9 Lam. SMT 0.097mΩ
14 Lam. SMT 0.077mΩ
Current Rating 9 Lam. PF SAE / USCAR2-6 5.3.3 Constant Current
at 55°C ROA:
> 40Amps Average: > 60Amps PASS
9 Lam. SMT > 58Amps
14 Lam. SMT > 60Amps > 77Amps
Current Cycling 9 Lam. PF SAE / USCAR2-6 5.3.4 ROA at rated current: < 55°C Max ROA: 46°C PASS
9 Lam. SMT 46°C
14 Lam. SMT 42°C
Mechanical Shock 9 Lam. PF SAE / USCAR2-6 5.3.6 No discontinuity
(1 microsecond increment)
Visual Inspection
Not Applicable PASS
9 Lam. SMT
14 Lam. SMT
Vibration with
Thermal Cycling
9 Lam. PF PASS
9 Lam. SMT
14 Lam. SMT
Thermal Shock 9 Lam. PF GMW 3191 4.4.2 Max Resistance:
less than 1.5mΩ
Max: 0.118mΩ PASS
9 Lam. SMT 0.122mΩ
14 Lam. SMT 0.084mΩ
Temperature Cycling
with Humidity
9 Lam. PF SAE / USCAR2-6 5.6.2 Max: 0.136mΩ PASS
9 Lam. SMT 0.112mΩ
14 Lam. SMT 0.071mΩ
High Temperature
Humidity
Exposure
  GMW 3191 4.4.4 Max: 0.118mΩ PASS
9 Lam. SMT 0.120mΩ  
14 Lam. SMT 0.087mΩ  
High Temperature 
Exposure - Dry
9 Lam. PF SAE / USCAR2-6 5.6.3 Max: 0.121mΩ PASS
9 Lam. SMT 0.115mΩ  
14 Lam. SMT 0.084mΩ  
Mixed Flow Gas 9 Lam. PF VW75174
EN 60512-11-14
Max: 0.141mΩ PASS
9 Lam. SMT 0.122mΩ  
14 Lam. SMT 0.094mΩ  
*all specification values indicated herein are within typical value range; actual specifications depend on end appliucations and requirements

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